In the glass processing industry, the thickness variation of glass, ranging from 3mm thin Low-E glass to 35mm thick industrial glass, poses extremely high requirements for the adaptability of cleaning equipment. As a China Glass Washer Factory with nearly 20 years of deep cultivation in the industry, JUNYA has always responded to market pain points with technological innovation. Aiming at the core needs of Vertical glass washing machine, it has launched three optional thickness adjustment solutions, covering all scenarios from conventional to customized. These solutions not only adapt to the basic applications of China flat glass washer but also meet the strict standards of high-precision scenarios such as Solar glass washer, providing global customers with flexible and efficient glass cleaning solutions.
Solution 1: Standard Bolt Adjustment - Minimal Operation, Covering Conventional Thickness
As the basic configuration of JUNYA vertical glass washing machine, the standard bolt adjustment solution focuses on "convenience" and perfectly matches the conventional production needs of most customers. This solution realizes thickness adaptation by directly adjusting the brush bolts, with simple and easy-to-understand operation logic, and no need for professional technicians to operate. In terms of parameters, its core advantage lies in "low adjustment frequency": for the conventional glass thickness of 3-12mm, the equipment can operate directly without "zero adjustment". Even when the thickness extends to 12-19mm, frequent adjustment is still not required. Only when the glass thickness exceeds 19mm, a bolt fine-tuning is needed.
This solution is especially suitable for customers mainly engaged in conventional flat glass processing, such as China flat glass washer application scenarios like home decoration glass and ordinary door and window glass production lines. For enterprises with large daily processing volume and small thickness fluctuation, the "no-adjustment" feature greatly reduces equipment downtime and improves overall production efficiency. At the same time, the minimalist structural design also reduces equipment maintenance costs. Combined with the consistent stainless steel material of JUNYA equipment (parts in contact with water are made of stainless steel, brass and other rust-proof materials), it ensures long-term stable operation and becomes a cost-effective choice for many small and medium-sized glass processing enterprises.
Solution 2: Semi-automatic Pneumatic Adjustment - Cylinder Assistance, Flexibly Coping with Moderate Fluctuations
For customers with mild thickness fluctuation needs, JUNYA has launched a semi-automatic pneumatic adjustment solution. On the basis of the standard solution, an optional cylinder device is added to assist adjustment through air knife opening and closing, further improving operational flexibility. Compared with the standard solution, the core upgrade of this solution lies in "convenience of adjustment method": it also covers two "no-adjustment intervals" of 3-12mm and 12-19mm. Only when the thickness exceeds 12mm, adjustment is needed with cylinder assistance, without repeatedly manually turning the bolts. The operation efficiency is improved by more than 30% compared with the standard solution.
In terms of application scenarios, this solution is more suitable for enterprises that process multiple types of glass. For example, customers who produce both conventional flat glass and occasionally process thick glass within 19mm, or production lines involved in the initial processing stage of Solar glass washer - the edge thickness of solar glass may have slight fluctuations, and the stability of pneumatic adjustment can avoid cleaning defects caused by manual adjustment errors. In addition, the addition of the cylinder device does not increase the complexity of the equipment, and the maintenance cost is basically the same as that of the standard solution, achieving a balance between "flexibility and economy" and becoming the preferred choice for medium-sized glass processing enterprises to upgrade equipment.
Solution 3: Electric Motor Adjustment - One-click Intelligence, Covering Ultra-wide Thickness and Intelligent Linkage
As the "flagship configuration" of JUNYA's thickness adjustment solutions, the electric motor adjustment solution focuses on "intelligence, large span, and linkage", completely breaking the thickness limitations and operation barriers of traditional equipment. This solution is equipped with an automatic opening and closing function, realizing one-click adaptive adaptation for an ultra-wide thickness range of 3-35mm through the precise linkage of motor-driven screw, transmission shaft, bevel gear and encoder - operators can directly input thickness parameters on the adjustment button of the equipment control panel or the PLC touch screen, and the equipment will automatically adjust the distance between the brush and the transmission roller to ensure uniform cleaning pressure and no scratches. If the PLC intelligent system is selected, it can also be linked with the front-end equipment, and the thickness command can be directly issued by the central control system of the production line to realize full-process automation.
From the technical principle, the "intelligent adjustment" feature of this solution is particularly prominent: the encoder feeds back the adjustment accuracy in real time (error ≤ 0.1mm). Combined with the standard Ø150mm high-temperature resistant brush and four-time spraying system of JUNYA equipment, even when processing 3mm thin Low-E glass or 35mm industrial thick glass, it can meet the cleaning standard of "no watermark, no roller mark", fully meeting the strict requirements of Solar glass washer for cleaning accuracy. For enterprises producing large industrial glass and special glass, the ultra-wide coverage range of 35mm can meet multiple orders without replacing equipment, greatly reducing equipment investment costs; for customers with intelligent production line layout, the PLC linkage function can be seamlessly integrated into the factory's digital management system, improving the overall production efficiency by more than 30%.
From the standard solution to the electric intelligent solution, JUNYA's three thickness adjustment options not only demonstrate the technical depth of China glass washer but also reflect the R&D concept centered on customer needs. Since its establishment in 2006, JUNYA has integrated such customized technologies into nearly a thousand Vertical glass washing machine, and its products are sold to more than 80 countries. The full implementation of these three adjustment solutions further consolidates its technical benchmark position in the China Glass Washer Factory. In the future, JUNYA will continue to launch more precisely adapted technical solutions around segmented scenarios such as China flat glass washer and Solar glass washer, promoting the global glass processing industry to upgrade towards "efficiency, intelligence and flexibility".